Saturno 850 / 500

Saturno is a versatile and modular machine with high control speeds, which allows great flexibility of use in control processes for very different products such as small metal parts, fastening elements, screws and bolts, parts with complex geometries and much more. This allows to reach high quality standards in the selection and / or classification of the product and consequent reduction of production waste. It can be used throughout the entire production cycle, from incoming acceptance to checking the finished product.

The characteristics of Saturno

• Flexibility. The possibility to integrate different types of cameras, feeding and guidance systems and finished product handling units makes the machine extremely flexible and able to adapt to any requirement. The core technology of the machine consists of the vision and selection modules, thanks to which each modular machine carries out the control operations. Alongside these modules, diversified solutions are provided for the loading of the machinery and for any automated packaging
• Reliability. Designed, developed and produced by a team composed by two leading companies in the sector, with the highest-quality materials and components, the new Saturno systems guarantee high reliability and durability
• Speed. With its exclusive automated feeding technology, the Saturno Series achieves high levels of productivity (1,200 pcs/min. on round items ø 20xh5mm)
• Safety. The use of updated operating systems and the protection provided by different levels of password-protected access make it safe and reliable
• Industry 4.0. Real Time analysis, collection and communication of production data in order to optimize production lines

Plus, remote assistance ensures technical assistance in a very short time, and the machine can be implemented to manage up to 8 cameras at the same time.

DIMENSIONS OF PIECES

• Max dimensions [mm] 80x100
• Max heights [mm] 40
• Other dimensions upon request – up to 80x120mm

SPECIFICATIONS

• Version Right/left
• Glass disc diameter [mm] 500
• Speed [pcs/min] 150 < V < 1200
• Visual inspection stations 8 (max)
• Dedicated management software (user friendly Statistics, histories, piece counting function
• Machine size [mm] 2490 x (1735-1890)* - H 2362
• Weight [Kg] 1700 (1100 + 600)
• Packaging module upon request

* Depending on the position of the compliant/non-compliant outputs

CHECKS

• Dimensional checks even on complex geometries standard
• Check external threads with precise measurements standard
• Check for presence of internal threads standard
• Presence and integrity check of marks/stamps standard
• Identification of incisions and cracks on front and side surfaces standard
• Identification of surface incisions and/or scratches standard
• Check the concentricity of holes standard
• Detection of machining burrs standard
• Colour recognition standard
• Eddy current crack detection upon request
• Dimensional checks with Laser Control Unit upon request
• Dimensional checks with 3D Laser Unit upon request

MACHINE MANAGEMENT SPECIFICATIONS

• Remote management of the multi-platform production process standard
• Teleservice, telediagnosis and smart alarms and alerts upon request
• Interconnection with the company management system standard
• Interconnection with other machines of the company production cycle standard
• Diagnosis of work parameters and production trend standard
• Access to features, divided by security levels via password standard
• Post-process analysis of statistical data upon request
• Logic of adaptivity and intelligent reactivity to process drifts upon request
• Compliance with the requirements of the industry plan 4.0 standard